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Turn waste tyre into new energy
8 Years
| Ask Lasest Price | |
| Brand Name : | Jinzhen Machine |
| Model Number : | JZ-10 |
| Certification : | CE |
| Price : | USD 30000-50000 Set |
| Payment Terms : | L/C, T/T, Western Union |
| Supply Ability : | 100 Set/Sets per Month waste tyre pyrolysis machine |
| Delivery Time : | 15-20 work days |
10 tons scrap tire rubber plastic waste to fuel oil pyrolysis plant
Tire cracking machine
small plastic/tyre pyrolysis plant is used to recycle waste tires to fuel oil. Compared with landfill and burning, waste tire pyrolysis oil is a Green Technology and a better way for waste management.
End product percentage and useage( Example : raw material is tyre)
| NO. | Name | Percentage | Usage |
| 1 | Tyre oil | 45% | * can be sold directly. * make diesel and gasoline by use oil distillation machine. * can be as fuel. |
| 2 | Carbon black | 30% | * can be sold directly. * make fine carbon by use carbon black refining machine. * make pellet by use carbon make pellet machine. |
| 3 | Steel wire | 15% | * can be sold directly. * make steel bloom by use hydraulic press-packing |
| 4 | Oil gas | 10% | * can be as fuel burn by use gas burn system (pyrolysis machine included) *extra gas also be storage as fuel for other heating. |
Main Parts of Pyrolysis Plant
Reactor
Burning Room
Gas Separator
Condensers
Oil Tank
Cooling Tower
Sync Gas Recycling System
Waste Gas Burner
Smoke Scrubbers
Carbon Black Discharging System
Work Process
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then
collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be
recycled to heat the reactor. Smoke produced by processing the
tyres can achieve national emission standard through dual
desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time,
carbon black will be discharged automatically.
Factory required
| Working Power | 15-30KW ( Varies by Design and Capacity) | ||
| Area Cover | 300 square meters (L*W*H= 30M*10M*7M) | ||
| Labor need | 2-4 persons( Varies by Configurations) | ||
| Processing Time | Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel 1.5 hour (Take 12 tons/day as sample) | ||
| Applicable Material | Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge, waste aluminiu, foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA), etc... | ||
| Heating fuel | Pyrolysis Oil, Natural Gas, Electric , Coal, Firewood . | ||
Characteristics of waste tyre pyrolysis plant
1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
Safety system:
1. Auto welding to improve working efficient, ensure machine
quality, avoid accident.
2. Special design to avoid the jam with X-ray test, ensure safety
running.
3. Vacuum system ensures the whole line working well.
Environmental protection:
1. Dust and sulfur removal system remove smoke and sulfur.
2. The exhaust gas (include methane to butane) will be directly
recycled to furnace for fuel, no gas pollution.
High oil yield:
1. Three cooling processes ensure the oil gas liquefied
sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.
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